WTS was contracted by Kimmons International for the purpose of dismantling an ammonia (NHS) plant located at the Chevron Refinery in Pascagoula, Mississippi for transportation to Pakistan for reassembly.
   

PROJECT SCOPE
An estimated 1,900 cuts and 3,800 bevels were required on the ammonia plant pipe and vessel system in preparation for dismantling and removal from the refinery site.

Pipe sizes ranged from 2-1/2” to 42” O.D. with wall thicknesses up to 2-1/2”.

The pipe cutting process would have to be performed in a safe, systematic
method in accordance with the master work plan and time sensitive schedule.

THE WTS SOLUTION
To meet the stringent demands of the Pakven 600 dismantling project, WTS mobilized on-site supervision to coordinate with other site disciplines — the scheduling, safety, dismantling priority, cutting and prepping specification and final removal of the ammonia plant.

A team of WTS technicians completed approximately 1,900 cuts and 3,800 single and compound bevels with benchmark due dates over a six month period.

Wachs cold cutting and beveling machines were selected to dismantle the piping system which provided a safe alternative to torch cutting, plus produced a cost saving by not requiring additional pipe sectioning and welding when reassembly began. The project was completed on time and within the parameters of the master dismantling and erection plan.

   

JOB SPECIFICATIONS

  • Cold cutting process
  • Priority disassembly
  • Job site coordination
  • Job site supervision
  • Time sensitive completion dates
  • Carbon steel pipe
  • 2-1/2” O.D. through 42” O.D.
  • Sch 40 through 2-1/2” wall
  • Cut to specified length
  • Straight 37° and 10 37° 1/16 land bevels
  • 1,900 cuts
  • 3,800 bevels

MACHINERY & MANPOWER REQUIREMENTS

  • On-site supervision
  • 2 lead technicians
  • 11 technicians
  • Wachs split frame machinery: 204 SF, 406 S,F 608 SF, 812 SF, 1016 SF, 1620 SF, 1824 SF, 2228 SF, 2436 SF, 3648 SF
  • Wachs end prep machinery: SDB 206, SDB 412, EP-3, EP-5
  • Wachs milling cutters bevels
  • Model E Trav-L Cutters
  • Wachs hydraulic power units
  • Electric and gasoline powered